Research & Development
The design and development of the Good Dog focused on three crucial
areas:
I. Hull Design - The
goal was to develop a hull with exceptional glide and tracking capabilities,
stability for stand-up casting while fishing and plenty of room for
gear.
II. Material Engineering - The
goal was to develop a combination of materials that would result in
the Good Dog being one of the lightest boats in the 10 foot hull class
while still having exceptional strength and stiffness.
III. Fabrication Process - The
goal was to develop a hull fabrication process that would produce
strong, stiff and light hulls with consistently high quality.
I. Good Dog Boat – Hull Design
Proven Heritage
To develop the Good Dog hull shape we first conducted extensive research
of small boat historical records. We identified a boat from the early
1900’s, called the Lawton 10, as an excellent match with our
hull design goals.
We selected the Lawton 10 as the hull design platform for the Good
Dog because of both theoretical and practical reasons.
Good Dog Cedarstrip Prototype
From a theoretical standpoint, the hull has fine entry and exit lines
which minimize drag due to wave generation. Also, the fully curved
hull shape minimizes the wetted surface area of the hull in the water
to approximately 20 square feet which significantly reduces water
resistance drag.
From a practical standpoint, the Lawton 10 hull shape has been extensively
tested in real world conditions along the rugged New England coast.
It proved to be a popular wooden rowing boat and fishing boat, and
was one of renowned boat builder Charles Lawton’s most requested
models.
The actual development of the Good Dog hull design went through a
series of steps which began with the Lawton 10 hull dimensions on
paper, progressed to computer aided development work and culminated
in a prototype hull made out of strips of cedar wood encased in fiberglass.
II. Good Dog Boat – Material Engineering
Sandwich Kevlar Composite Construction
The goal was to develop a combination of materials that would result
in the Good Dog being one of the lightest boats in the 10 foot hull
class while still having exceptional strength and stiffness.
To achieve this goal we were committed to using high quality materials
throughout the construction process. We were also committed to doing
extensive theoretical analysis and practical testing of material combinations
to determine the best material schedule for the Good Dog performance
goals.
Good Dog 10 Hull Materials
The result of this work is a woven fiberglass/Kevlar/infusion core
composite hull design that minimizes weight and maximizes strength
and stiffness. This composite hull design consists of a sandwich construction
method where the high-grade fiberglass cloth and Kevlar fabric are
the outer layers of the sandwich and a special material called SORIC
infusion core, is the inner layer of the sandwich.
The primary role of the fiberglass and Kevlar materials is to make
the hull strong in both compression and tension and the primary role
of the infusion core is to make the hull stiff and thereby minimizes
drag producing hull flexing while in the water.
III. Good Dog Boat – Process Development
Vacuum Infusion
The goal was to develop a hull fabrication process that would produce
strong, stiff and light hulls with consistently high quality.
Through extensive process research, we identified a relatively new
type of vacuum infusion technology as an excellent method for making
Good Dog hulls. Using the vacuum infusion process, high quality Kevlar
and fiberglass are placed in the Good Dog mold “dry” under
a vacuum bag. A vacuum is established and special purpose vinylester
resin is drawn into the fabric.
Vacuum Infusion in Process
Using this technique an effective clamping force of
over 110,000 lbs is applied to the Good Dog hull which enables the
infusion of just the right amount of resin. This process maximizes
the strength to weight characteristics of the hull. This method is
also very repeatable producing hulls of consistent high quality. The
infusion technology used by Good Dog Boats is very new, having been
developed within the last 10 years.
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